Customer sends an initial 2D & 3D sketch for our D&D team to analyze the design, determine the critical dimensions and machining requirements.
Step 2: Material Selection
The best suited aluminium alloy is chosen to die cast the product.
Step 3: D&D Review
Our D&D experts will advise on the castability of the design, then submit a DFM report and quotation.
Step 4: Tooling Development
Mould fabrication process begins and each process is documented thoroughly.
Step 5: Trial Run Production
A trial run production of the tooling will be conducted to identify whether there are any defects in the casted product.
Step 6: Sample Confirmation
Die cast samples are measured according to 2D drawing and the First Article Inspection (FAI) report is prepared and submitted to the customer for approval.
Step 7: Mass Production
Mass production begins and quality control of the output is implemented and monitored.
Step 8: Surface Finishing
Surface finishing is applied onto the product, e.g. powder coating, liquid painting, anodizing, chromating, thermal spray coating or electroplating.
Step 9: Packaging
Product is packed into carton boxes and palletized, based on customers’ requirements and shipped for delivery.